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Integral Electronics Manufacturing Solutions For Battery Safety Testing Equipment - China

price: 30000.00 Dollar US$

1. Introduction
Integral Battery safety control system is mainly applied to test battery performances when battery in hazard environment or damaged externally by electrical test and mechanical test, which is introduced by research institute and battery manufacturers.
It is complied with standards from UL, IEC, UN, GB, QC, YD etc, and designed with remote test method to perform testing projects.
2. Features
Available to customize by increasing or reducing testing projects in compliance with customers’ demands or different standards;
One Control cabinet to control all testing systems;
Compartment design can be available to make all equipment in same height with the advantage to reduce to time, cost and mobile to move & upgrade test equipment.
3. Main Technical Parameters
Crush, Nail Penetrate
Test Method

The test battery is placed between two planers and approximate 13KN crush force can be performed through hydraulic arm with an 32 mm diameter piston or bench clamp;
The crush remains till hydraulic pressure reading data up to 17Mpa. Once crush force reached and system will release automatically;

Nail Penetration
Battery specimen is placed and fixed in a planner, nail penetration speed at 10mm ~ 40mm remains to setting time and pull out steel nail automatically to complete test.

Pressure Range
10KN~15KN(Controllable )
Top Crush Tray Diameter
150mm (larger than or equal to 20cm²)
Force Accuracy
Driven Method
Nail Penetration Speed
Speed at 10~60mm/s (Controllable and digital display)
High Temperature Nail
φ3 &5mm
Nail Penetration Relay Time
0~9999 s(controllable)
Test Method
Battery specimen is placed on a planar, a bar with its diameter is placed on the center of the battery specimen, a weight at 9.1kg drop onto battery specimen from height of 610mm.
Battery crush is placed onto shock bench, a weight drop free from a height of 100mm to hit the fixed battery (the max. Area side is vertical to bench);
Main Technical Parameters
Drop Weight
9.1kg, 10kg
Drop Height
0~1000mm(Digital Display)
Cross Bar Diameter
15.8 mm
Elevating Method
Electrical Elevating
Low Air Pressure
Test Method
Battery is placed into vacuum oven after recharged. After sealed, reduce air pressure less than and equal to 11.6Kpa (altitude at 15240m) and remain 6hours for testing.

Vacuum Rate
Air Pressure
0~100Kpa Controllable
Display Method
0~9999(Hour, Mminutes, Second change-over)
Internal Dimension
W500 X D500 X H500mm
Internal Material
SUS 304# Stainless Steel (thickness 6.0mm)
Free Drop
Test Method
Battery specimen drop free from a height of 100mm onto the concrete.
Each side of battery for drop test, total 6 tests

Drop Height
Lifting Method
Electronic Lifting
Drop Method
Hydraulic Drop
Testing Point
Free falling
Drop Plate Material
Concrete board, marble board, wooden board for selection
Short Circuit
Test Method
In a condition of 55±5℃, battery is connected to thermal coupling (contact of thermal coupling is fixed onto the center of the max. area side of battery) and placed in vent cabinet and make circuit-circuit for positive pole and negative pole with short-circuit of 80mΩ±20mΩ, any condition listed below will stop test:
A.. Battery temperature drop to 20% of peak value;
B.Short-circuit time reaches 24 hours

Temp. Range
RT+10℃~100℃or 0~100℃( with compressor cooling to maintain temperature below ambient temperature)
Temp. Fluctuation
Temp. Deviation
system internal resistance
80mΩ±20mΩ(optional )
Max. Short circuit current
1000A or customize
Internal Dimension
W500 X D550 X H500mm
Thermal Shock
Test Method
Battery is placed in hot oven with temperature rises at a rate of(5±2)℃/min to (150±2)℃ and remain 30 min.

Temp. Range
RT+10℃~+180℃ controllable
Temp. Deviation
Temp. Rising Speed
5℃±2℃/min(linear, controllable)
Internal Dimension

Testing Method
Battery is placed in a hole with its diameter 4 inches and a cover place onto the plane bench.
The cover plate is made of 20 holes per inch steel mesh or steel wire at 0.017 inch (0.43mm); a mesh screen with 8 sides at size of 2 inches(610mm width) and 1 inch (305mm height) is surrounded; The metal mesh is made of 16-18 wires per inch with wire diameter of 0.010 inch (0.25mm) metal wire. Specimens is placed onto metal mesh, cover on the central hole and heat to explode or damage.

Bunsen Burner, internal diameter of lamp at 0.375 inch (9.5mm) with length 100mm
Burning Time
0~9999 H, M, S Free setting
Flame Height
Test Bar
Diameter 6.35mm, Height 305mm
Octagon cage subtense size
Edge size
Top & bottom edges size of octagon should be 12.7 x 12.7mm
Testing Hole
Diameter 102mm
Firing Devices
Auto fire( remote control in 8 meters)

Company Contact:

  • Phone: +86 136 1276 1334

  • Address: No. 11, Wusong 1st street, Yuwu, East City District, Dongguan, Guangdong, China

  • Email: Email

Published date: September 9, 2016 -

  • Business Description: Our company is specialized in Battery Safety ( Performance ) Testing Equipment and Environment ( Climatic ) Reliable Test Chamber over ten years.
    And the machine is design and manufacture according to the relevant standards such as GB, GJB, IEC, ISO, MIL, DIN, CE, ASTM, UN, UL etc.

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