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  • Integral Electronics Manufacturing Solutions For Battery Safety Testing Equipment - China

    price: 30000.00 Dollar US$

    1. Introduction
    Integral Battery safety control system is mainly applied to test battery performances when battery in hazard environment or damaged externally by electrical test and mechanical test, which is introduced by research institute and battery manufacturers.
    It is complied with standards from UL, IEC, UN, GB, QC, YD etc, and designed with remote test method to perform testing projects.
    2. Features
    Available to customize by increasing or reducing testing projects in compliance with customers’ demands or different standards;
    One Control cabinet to control all testing systems;
    Compartment design can be available to make all equipment in same height with the advantage to reduce to time, cost and mobile to move & upgrade test equipment.
    3. Main Technical Parameters
    Crush, Nail Penetrate
    Test Method

    The test battery is placed between two planers and approximate 13KN crush force can be performed through hydraulic arm with an 32 mm diameter piston or bench clamp;
    The crush remains till hydraulic pressure reading data up to 17Mpa. Once crush force reached and system will release automatically;

    Nail Penetration
    Battery specimen is placed and fixed in a planner, nail penetration speed at 10mm ~ 40mm remains to setting time and pull out steel nail automatically to complete test.

    Pressure Range
    10KN~15KN(Controllable )
    Top Crush Tray Diameter
    150mm (larger than or equal to 20cm²)
    Force Accuracy
    Driven Method
    Nail Penetration Speed
    Speed at 10~60mm/s (Controllable and digital display)
    High Temperature Nail
    φ3 &5mm
    Nail Penetration Relay Time
    0~9999 s(controllable)
    Test Method
    Battery specimen is placed on a planar, a bar with its diameter is placed on the center of the battery specimen, a weight at 9.1kg drop onto battery specimen from height of 610mm.
    Battery crush is placed onto shock bench, a weight drop free from a height of 100mm to hit the fixed battery (the max. Area side is vertical to bench);
    Main Technical Parameters
    Drop Weight
    9.1kg, 10kg
    Drop Height
    0~1000mm(Digital Display)
    Cross Bar Diameter
    15.8 mm
    Elevating Method
    Electrical Elevating
    Low Air Pressure
    Test Method
    Battery is placed into vacuum oven after recharged. After sealed, reduce air pressure less than and equal to 11.6Kpa (altitude at 15240m) and remain 6hours for testing.

    Vacuum Rate
    Air Pressure
    0~100Kpa Controllable
    Display Method
    0~9999(Hour, Mminutes, Second change-over)
    Internal Dimension
    W500 X D500 X H500mm
    Internal Material
    SUS 304# Stainless Steel (thickness 6.0mm)
    Free Drop
    Test Method
    Battery specimen drop free from a height of 100mm onto the concrete.
    Each side of battery for drop test, total 6 tests

    Drop Height
    Lifting Method
    Electronic Lifting
    Drop Method
    Hydraulic Drop
    Testing Point
    Free falling
    Drop Plate Material
    Concrete board, marble board, wooden board for selection
    Short Circuit
    Test Method
    In a condition of 55±5℃, battery is connected to thermal coupling (contact of thermal coupling is fixed onto the center of the max. area side of battery) and placed in vent cabinet and make circuit-circuit for positive pole and negative pole with short-circuit of 80mΩ±20mΩ, any condition listed below will stop test:
    A.. Battery temperature drop to 20% of peak value;
    B.Short-circuit time reaches 24 hours

    Temp. Range
    RT+10℃~100℃or 0~100℃( with compressor cooling to maintain temperature below ambient temperature)
    Temp. Fluctuation
    Temp. Deviation
    system internal resistance
    80mΩ±20mΩ(optional )
    Max. Short circuit current
    1000A or customize
    Internal Dimension
    W500 X D550 X H500mm
    Thermal Shock
    Test Method
    Battery is placed in hot oven with temperature rises at a rate of(5±2)℃/min to (150±2)℃ and remain 30 min.

    Temp. Range
    RT+10℃~+180℃ controllable
    Temp. Deviation
    Temp. Rising Speed
    5℃±2℃/min(linear, controllable)
    Internal Dimension

    Testing Method
    Battery is placed in a hole with its diameter 4 inches and a cover place onto the plane bench.
    The cover plate is made of 20 holes per inch steel mesh or steel wire at 0.017 inch (0.43mm); a mesh screen with 8 sides at size of 2 inches(610mm width) and 1 inch (305mm height) is surrounded; The metal mesh is made of 16-18 wires per inch with wire diameter of 0.010 inch (0.25mm) metal wire. Specimens is placed onto metal mesh, cover on the central hole and heat to explode or damage.

    Bunsen Burner, internal diameter of lamp at 0.375 inch (9.5mm) with length 100mm
    Burning Time
    0~9999 H, M, S Free setting
    Flame Height
    Test Bar
    Diameter 6.35mm, Height 305mm
    Octagon cage subtense size
    Edge size
    Top & bottom edges size of octagon should be 12.7 x 12.7mm
    Testing Hole
    Diameter 102mm
    Firing Devices
    Auto fire( remote control in 8 meters)

    Company Contact:

    • Phone: 86 139 25892133

    • Address: NO.25 Business Road 2, Yuwu village, Dongcheng District, Dongguan City, Dongguan, Guangdong, China

    • Email: Email

    Published date: September 9, 2016 -

    • Business Description: Our company is specialized in Battery Safety ( Performance ) Testing Equipment and Environment ( Climatic ) Reliable Test Chamber over ten years.
      And the machine is design and manufacture according to the relevant standards such as GB, GJB, IEC, ISO, MIL, DIN, CE, ASTM, UN, UL etc.

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