Laser Mold Taper Measuring Instrument - China

Overview: Laser taper measuring instrument (multi-dimensional detection) is a new type of mold multi-taper measuring instrument developed by our company.

The instrument adopts a high-precision, high-sensitivity laser measurement and positioning sensor, which scans the copper plate of the mold by a fixed-width laser line, and returns the measurement data in real time.

The host computer shows the data of mold taper, surface cracks, surface flatness and other data after modeling and analyzing the returned measurement data.

The upper computer software intuitively reflects the situation of the multi-taper surface of the tested mold to the user in the form of data table, data curve and 3D model diagram of the mold taper, and provides a true and reliable theoretical basis for the on-site operators to maintain the mold.

The measurement principle: The mold multi-taper measuring instrument is a high-precision instrument.

The whole instrument includes a high-precision laser ranging sensor, two digital servo motors, an encoder, a horizontal sliding screw, a vertical sliding screw, and a calibration console and controller etc.

The equipment has many advantages such as high measurement accuracy, strong stability, easy installation and strong observability.

The instrument is suitable for the multi-taper detection, surface flatness analysis and surface flaw detection of continuous casting molds in the continuous casting process of major iron and steel enterprises.

It is suitable for round billets, square billets, slabs, etc., widely used and powerful.

When measuring the multi-taper characteristics of the mold, the instrument is fixed on the top of the mold as shown in Figure 1 - After the equipment is started, the self-inspection process is automatically completed, and the laser measuring sensor automatically returns to the initial zero position, and then the laser sensor scans along the inner surface of the mold under the drive of the digital servo motor, and then the laser sensor descends to a certain height to continue scanning for a circle.

The entire inner surface of mold is repeatedly scanned from top to bottom.

After the scanning is completed, the data is transmitted to the host computer through wireless communication or wired communication.

The host computer software imports the collected data into the model base, and obtains the multi-taper status, surface flatness, cracks and other situation of the mold through calculation and analysis, which provide reliable maintenance reference data for on-site production and avoid production accidents on site due to the equipment failure.

The features: Humanized human-computer interaction interface Convenient system settings Portable low power consumption design Compatible detection structure with lots of specifications High-speed and stable wireless data transmission High-precision laser scanning measurement One-click measurement design Own network wireless transmission Small and lightweight front-end measurement The parameters: Mold width range: 60~400mm Measurement accuracy: 0.01mm Spot diameter: 1.0x1.5mm (spot scan), 1.0x20mm (line scan) Measurement method: laser displacement measurement Measuring beam: 3200 points Movement mode: high precision servo Movement accuracy: 1mm/65536 pulses Single measurement time: less than 2min Power supply: DC12V Operating temperature: -20~80℃ Shock resistance: 50G (X, Y, Z axis)

Company Contact:

• Posted By: Wuhan CenterRise M&C Engineering CO., Ltd.

• Phone: 13995588597

• Address: Building 4, Hengxin Industrial Park, No. 8 Xinhua Avenue, Huangpi District, Wuhan , Hubei , China

• Email:

• Business Description: Wuhan CenterRise M&C Engineering Co., Ltd. is a high-tech enterprise specializing in automation products and engineering.
  
  Our business scope includes the research and development, production and sales of automation systems, devices and various instruments.
  
  We are a comprehensive automation company that designs, implements control systems and provides comprehensive automation systems and process control solutions.
  
  Our company has a high-quality design and R&D team and a professional machining factory, with mature high-tech products and strong technical development and engineering strength, accumulated rich experience in the integration of industrial control systems and information systems.
  
  Our company also cooperates closely with domestic and foreign universities and research institutes.
  
  After years of steady and healthy development, in the fields of industrial automation, building intelligence, and network information, a high-tech enterprise development model has been formed which integrates development and design, system integration, engineering implementation, and complete equipment .
  
  Our company focuses on the research and development of metallurgical measurement and control and automation products, and is committed to the research on key measurement and control of iron and steel metallurgical process automation.
  
  The company's metallurgical measurement and control products cover the entire process of cokemaking, sintering, ironmaking, steelmaking, continuous casting, and steel rolling, and are widely used in major steel mills in China.
  
  In the field of dedicated control, the company develops a series of measurement and control products for related processes, which can independently realize dedicated measurement and control, and can be seamlessly connected with basic automation systems and process automation systems.
  
  It can provide users with comprehensive solutions for system measurement and control and automation.